How to extend the service life of the belt vulcanizer?

The quality of the belt joint on the belt vulcanizer directly affects the working efficiency and service life of the vulcanizer, especially for long-distance and high-strength transportation belts. Therefore, the belt vulcanizer is an indispensable auxiliary equipment in the current belt transportation machinery. The high-frequency and high-strength vibration of the belt vulcanizer during operation will significantly reduce the entire equipment life.

Adding a certain thickness of pad between the belt vulcanizing machine workbench and the lower mold moves the working stroke of the moving beam upwards, thereby reducing the volume of the upper chamber of the working cylinder in case of sudden loss of load, and correspondingly reducing the stored liquid elastic energy. A movable cushion block is installed between the working cylinder piston and the moving beam of the vulcanizing machine, which can be used to press down the moving beam and perform processes such as edge cutting and material dropping. This operation is simple.

Due to the resistance caused by the hydraulic pad of the vulcanizing machine to the lowering of the moving beam, the vibration of the vulcanizing machine can be slowed down after the shear force reaches a large value. If the vulcanization machine leaks water, the first step is to check whether the raw materials used in the vulcanization machine contain a large amount of water. If not, it should be checked to see if the rubber mouth of the vehicle is complete. Then, try the rotor, mixing chamber, discharge door, and pressure hammer to observe the location of the leakage.

Belt vulcanizing machines are difficult to leak water, and the main reason for this situation is carbon black. Carbon black absorbs moisture from the air, and when mixed at around 100 degrees Celsius, a large amount of water vapor is generated. When the vulcanizing machine discharges rubber, the accumulated water can be mistaken for internal mixer leakage. The way to eliminate water vapor is to lift the pressure cap several times during each mixing process to drain the water vapor, so that there is no water left.

The belt vulcanizing machine has complete functions and a compact structure, with functions such as timed mold locking, automatic pressure compensation, automatic temperature control, automatic timing, and alarm when the time arrives. It is stable and reliable in pressure maintaining, and safe and convenient to operate. Large capacity, short time, and high production efficiency; Effectively overcoming dust flying, reducing the loss of additives, improving product quality and working environment; Safe and convenient operation, reducing labor intensity; Beneficial for achieving mechanical and automated operations, etc.